| Quantity: | |
|---|---|
German Packaging Technology & High-Efficiency Production
Integrates advanced German packaging technology, delivering a wide production capacity range of 500kg/h–3000kg/h to meet small-batch trial production and large-scale mass manufacturing. It ensures stable, high-speed operation with minimal downtime, significantly boosting production efficiency and reducing labor costs for hygiene adhesive manufacturers.
Provide Formula Technology Support
FLEX Machinery Co., Ltd. supplies high-quality, cost-effective HMPSA packaging machine lines, alongside professional formula technical support. The service covers diverse adhesive types including hygiene adhesive, elastic adhesive, high viscosity structural adhesive, hydrogenated petroleum hydrocarbon resins based low temperature structural adhesive, complex film adhesive and positioning adhesive, stabilizing adhesive physical and chemical properties.
Beckhoff PLC Control System
Equipped with a premium Beckhoff PLC system for precise, intelligent operation control. It enables real-time parameter monitoring, one-click recipe switching and automated production management, ensuring consistent product quality, simplifying operation, and reducing failure rates for long-term stable production.
Integrated Pillow-Shaped Forming & Cutting
Realizes one-step automatic production from feeding, melting, extrusion to pillow forming and fixed-length cutting. The line runs stably at a maximum speed of 8–12m/min, greatly improving production efficiency and reducing manual intervention, suitable for mass manufacturing of pillow-shaped hygienic adhesive.
Stable Extrusion & Uniform Glue Output
Equipped with a high-torque screw extrusion system, it ensures uniform glue output and stable product density. The equipment supports adjustable thickness and size, meeting customized production requirements for different hygienic adhesive products used in diapers, sanitary napkins and medical supplies.
Safe & Hygienic Design Structure
Fully enclosed structure and food-grade contact parts effectively prevent dust and pollution, complying with hygienic industry production standards. Low noise, low energy consumption and reliable operation reduce maintenance cost, providing long-term stable production guarantee for users.
| Technical Parameters and Structure | ||
| 1 | Product name | HMPSA Machine Line |
| 2 | Production Capacity | 1000kg/batch;2000kg/batch;3000kg/batch |
| 3 | Motor Power | 15KW-18KW-22KW-37KW-45KW-75KW |
| 4 | Motor Brand | Siemens Drive Motor |
| 5 | Bearing Brand | Japan NSK |
| 6 | PSA Machine Packaging Size | 500g,600g,1000g |
| 7 | Machine Material | SS304 |
| 8 | Application | 1）Hygiene Adhesive: For baby diapers, women's sanitary pads, pet mats, etc. 2）Packaging industry: For sealing courier bags,packaging bags, and sealing tape adhesion and fixation. 3)PET water bottle label adhesive,Milk strawing adhesive, etc. 4)Elastic Adhesive:High resistance of creep deformation, high resistance of rebound resilience. |
HMPSA Machine Line: Specific Application Scenarios:
1. Baby Diapers & Adult Incontinence Products
Core bonding parts: Frontal tape, leg cuffs, waistband, backsheet to topsheet lamination, and elastic attachment.
Performance requirements: The HMPSA produced by this line features skin-friendly, low irritation, stable viscosity at body temperature, and excellent elasticity retention, ensuring the diaper fits comfortably without leakage or falling off during long-term wear.
Line advantage: The precise temperature control system ensures the adhesive has no residual odor and meets food-grade hygiene standards, which is critical for infant products.
2. Feminine Sanitary Pads & Pantyliners
Core bonding parts: Absorbent core to backsheet, wings sealing, and release paper lamination.
Performance requirements: The adhesive provides strong initial tack and durable holding power, preventing the pad from shifting during daily activities, while maintaining breathability and avoiding skin irritation.
Line advantage: The integrated pillow-shaped forming technology produces uniform, easy-to-use adhesive blocks, which are compatible with high-speed sanitary pad production lines, improving production efficiency.
3. Pet Hygiene Products (Pet Pads, Diapers)
Core bonding parts: Absorbent core lamination, edge sealing, and elastic parts for pet diapers.
Performance requirements: The adhesive has high water resistance and strong bonding strength, ensuring the pet pad does not delaminate even when soaked in urine, and the pet diaper fits snugly without slipping.
Line advantage: The equipment supports customized adhesive formulations for pet products, balancing cost-effectiveness and performance to meet the growing pet hygiene market demand.
4. Disposable Medical Hygiene Products
Core bonding parts: Medical masks, surgical gowns, disposable bed sheets, and wound dressings.
Performance requirements: The adhesive is sterile, hypoallergenic, and has stable bonding performance in medical environments, ensuring the integrity of medical protective products.
Line advantage: The fully enclosed, food-grade material design of the line complies with GMP hygiene standards, ensuring the adhesive meets medical-grade production requirements.
I. Pre-Startup Preparation (3 Steps)
1. Equipment Inspection: Ensure safety guards are closed, emergency stop buttons work normally, bearings are fully lubricated, and pipelines are secure.
2. Preparation: Put in qualified HMPSA raw materials, input preset parameters (temperature, speed) via Beckhoff PLC, and confirm a dust-free environment.
3. Preheating & Standby: Start the temperature control system to preheat to the standard temperature (error within ±1℃), and run the motor idly for 3-5 minutes to check for abnormalities.
II. Formal Operation (4 Steps)
1. Feeding & Melting: Add raw materials according to the formula ratio, start the mixer, and ensure uniform melting of raw materials.
2. Extrusion & Forming: Start the extrusion system, adjust pressure and speed, and turn on pillow-shaped forming and fixed-length cutting.
3. Packaging & Inspection: Finished products automatically enter the packaging process; randomly check weight and appearance for qualification.
4. Real-Time Monitoring: Observe the operation status through the PLC touch screen and adjust parameters in a timely manner if abnormalities occur.
III. Post-Shutdown Maintenance (2 Steps)
1. Shutdown & Cleaning: Stop the machine in sequence, thoroughly clean residual adhesive in the reactor and extrusion head, and wipe the machine surface.
2. Daily Inspection: Back up parameters and production records, turn off the main power supply, and check for wear on vulnerable parts.
IV. Safety & Tips
- Wear protective gloves and goggles during operation; never open the safety guard when the machine is running.
- Press the emergency stop button immediately in case of abnormalities, contact technical support, and do not disassemble the machine by yourself.
1. Q:The temperature sensor is clean and properly connected.
A: Re-calibrate the PID system to ensure the temperature error is within ±1℃, and avoid overloading raw materials which causes temperature fluctuations.
2. Q: Why does the adhesive output have uneven thickness?
A: Adjust the extrusion pressure and speed on the PLC touch screen. Check if the screw is worn or the raw materials are mixed unevenly, and re-mix the raw materials if necessary.
3. Q: How often should the machine be maintained?
A: Clean the machine after each shutdown. Conduct daily inspections, weekly mechanical checks, and monthly comprehensive performance tests to extend equipment service life.
4. Q: Can the machine produce different specifications of adhesive blocks?
A: Yes. The machine supports customized settings via Beckhoff PLC, including adhesive block size, weight and forming shape, meeting diverse production needs.
5. Q: What if the machine stops suddenly during operation?
A: Press the emergency stop button immediately, cut off the main power, check for pipeline blockage or motor failure, and contact technical support for professional maintenance.
 |  |  |  |
 |  |  |  |
