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1. High-Strength & Durable PUR Bonding
Adopts solvent-free PUR adhesive with zero VOC emissions. Peel strength reaches ≥3.5N/cm (ISO 10545-10), 30% higher than EVA lamination. Resists -40~250℃ and 0-95% RH, ensuring no delamination for long-term use in harsh environments.
2. Provide Formula Technology Support
FLEX Machinery Co., Ltd. not only supplies customers with high-quality and cost-effective PUR lamination machine line, but also offers formula technical support, such as various adhesives: PSA pillow-shape hot melt adhesive, PUR hot melt adhesive, Block hot melt adhesive, EVA strip/granular hot melt adhesive, BOPP water-based adhesive, Grafted shoe adhesive , etc.
3. Precision Temperature Control (±1℃)
Equipped with PLC intelligent system and heat-conducting oil heating. Maintains uniform temperature across 2200mm width, avoiding fabric shrinkage or adhesive failure. 0.1s rapid temperature response guarantees consistent lamination quality.
4. Efficient & Energy-Saving Operation
Production speed: 5-20m/min (800-2000㎡/day), 40% more efficient than conventional models. Power consumption only 12kW/h, cutting annual operational costs by 25%. Automatic tension control reduces manual intervention.
5. Versatile Fabric Compatibility
Supports cotton, polyester, nylon, non-wovens, etc., and composite with films/foams. Adjustable pressure (0.3-0.8MPa) and gap (0.1-5mm) 0.1-3mm fabric thickness. Ideal for apparel, home textiles, automotive interiors.
6. Robust Construction & Low Maintenance
304 stainless steel frame + imported wear-resistant rollers, service life ≥80,000 working hours. Modular design enables 30-minute component replacement. 2-year core parts warranty + 24/7 technical support.
7. Intelligent & Safe Operation
7-inch touchscreen with real-time monitoring of temperature/speed. Stores 50 sets of parameters for quick order switching. CE/ISO 9001 certified, with emergency stop and safety shield for operator protection.
| Product Parameter | ||
| 1 | Model | YD-095G Servo High-Speed Hot Melt Adhesive Laminating Machine |
| 2 | Dimensions | L10500×W3000×H3200 |
| 3 | Power | 45KW |
| 4 | Capacity | 1-100YDS/MIN |
| 5 | Input Power | 380V/50Hz/52KW |
| 6 | Weight | 6500KG |
| 7 | Raw Material Width | 55" |
| 8 | Gluing Method | Scraper Glue Dot Transfer |
| 9 | Heating Power | 12KW |
| 10 | Pressure Plate Melter Power | 12KW |
| 11 | Application | Suitable for woven fabrics, knitted fabrics, and stretch fabrics. It can be used for the lamination of garments, home textiles, shoe materials, and bags. |
1. Apparel Industry
Suitable for sportswear, functional jackets, etc. Zero-VOC PUR bonding ensures softness and breathability, with peel strength ≥3.5N/cm. Resistant to repeated washing and stretching, compatible with cotton, polyester, spandex, and other fabric laminations.
2. Home Textiles
Applied in sofa covers, curtains, bed linens, etc. Wrinkle-free lamination, humidity-resistant (0-95% RH) and wear-resistant. Balances aesthetics and durability, extending the service life of home textile products.
3. Automotive Interiors
Ideal for car seat fabrics, door panels, roof liners, etc. Withstands -40~250℃ extreme temperatures and vibration. Zero-VOC emissions meet automotive industry standards, providing safe and durable interior composite materials.
4. Outdoor Gear
Used for tents, backpacks, outdoor cushions, etc. PUR bonding strength is 30% higher than EVA, wind/rain/UV resistant. Compatible with waterproof film and woven fabric lamination, enhancing outdoor product weather resistance.
5. Medical & Hygiene Products
Suitable for medical protective clothing, masks, disposable bed sheets, etc. Zero-VOC and non-toxic, meeting medical-grade standards. Precision lamination with no adhesive leakage, ensuring product barrier performance.
6. Industrial Cloth
Applied in filter cloths, tarpaulins, industrial blankets, etc. Adjustable pressure (0.3-0.8MPa) accommodates 0.1-3mm thick fabrics. High-temperature resistant, satisfying industrial filtration, packaging, construction and other scenarios.
PUR Cloth-to-Cloth Lamination Machine: Operation Guide
1. Pre-Operation Check
Inspect the 304 stainless steel machine frame, PUR adhesive tank, and wear-resistant rollers for damage. Ensure the adhesive level is sufficient and fabrics (0.1-3mm) are free of debris. Confirm safety shields and emergency stop function normally.
2. Parameter Setting
Use the 7-inch touchscreen to input fabric type, thickness, and desired speed (5-20m/min). Set temperature (based on PUR adhesive specs) and pressure (0.3-0.8MPa), recalling stored parameters if available for quick setup.
3. Warm-Up & Calibration
Start the heat-conducting oil heating system, wait for temperature to stabilize (±1℃ accuracy). Run a 1m test lamination to check bonding uniformity, adjusting pressure/speed if bubbles or wrinkles appear.
4. Formal Operation
Feed fabrics into the machine, ensuring consistent tension via automatic control. Monitor real-time data (temperature, speed) on the touchscreen, and remove finished composite fabrics smoothly for subsequent processing.
5. Shutdown & Maintenance
After use, stop feeding fabrics, cool the machine to room temperature, and clean adhesive nozzles. Turn off power and perform daily checks on rollers and electrical components to extend service life.
1. Q: In addition to equipment supply, does your factory provide other services?
A: FLEX Machinery Co., Ltd. not only supplies customers with high-quality and cost-effective machines, but also offers a range of services according to the customer's needs, including adhesive formula technical support, full-process production guidance, as well as overseas machine installation and commissioning services.
2. Q: What fabrics are compatible with this machine?
A: It works with cotton, polyester, nylon, spandex, non-wovens, and industrial cloths (0.1-3mm thick). Also supports composite with films/foams, suitable for apparel, automotive, and medical industries.
3. Q: How often should I replace the PUR adhesive?
A: Replacement depends on production volume—typically every 8-12 hours for continuous operation. The modular adhesive tank allows quick replacement (≤15 mins) without affecting workflow.
4. Q: What’s the recommended daily maintenance routine?
A: Clean adhesive nozzles and rollers after use, check temperature sensors and safety components. Monthly inspection of heating systems ensures stable performance and extends service life.
5. Q: How to adjust parameters for different fabric thicknesses?
A: Use the 7-inch touchscreen to modify pressure (0.3-0.8MPa) and lamination gap (0.1-5mm). Recall stored parameters for common fabrics to save setup time and ensure bonding quality.
6. Q: What if there are bubbles or delamination in finished products?
A: Adjust temperature (±5℃) or increase pressure slightly. Ensure fabrics are clean and dry before lamination. Contact our technical team for personalized parameter optimization if issues persist.
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