| Quantity: | |
|---|---|
1. Micron-level Precision Filling
High-precision servo drive + flow sensor enables ±0.5% filling accuracy and ≤1g single-unit error (far better than industry ±2%). 3-stage filling logic avoids splashing/under-filling, boosting qualification rate to >99.8%.
2. Provide Formula Technology Support
FLEX Machinery Co., Ltd. not only supplies customers with high-quality and cost-effective silicone sealant machine line, but also offers formula technical support, such as neutral silicone sealant ,Acidic silicone sealant, Acrylic silicone sealant, etc.
3. Low Material Waste & Cost Savings
Vacuum suction filling head + mirror-polished channels (Ra≤0.8μm) reduce residue to <2%, saving >15% annual material costs. FFKM seals & integrated heat-sealing (≥5N/15mm, ASTM F88) prevent leakage.
4. Wide Viscosity Adaptability
Adaptive flow rate algorithm handles 50,000-500,000 mPa·s materials. No core component replacement needed for silicone, polyurethane, MS sealants—realizing multi-product compatibility.
5. Durable & Reliable Performance
304 stainless steel contact parts + high-strength aluminum frame ensure 24/7 operation durability. Renowned brand core components (MTBF >8,000 hours) & modular design reduce downtime to <2 hours/month.
| Product Parameter | ||
| 1 | Product name | Silicone Sealant-Sausage Full-automatic Filling Machine |
| 2 | Production Filling Capacity | 18PCS-30PCS/Min |
| 3 | Silicone Sealant Capacity | 600ml-750ml |
| 4 | The diameter of the aluminium film | 46mm-48mm |
| 5 | Application Products | Neutral Silicone Sealant/PU Sealant/MS Sealant/Electronic Adhesive etc |
| 6 | Machine Function 1 | full-automatic filling silicone sealant, |
| 7 | Machine Function 2 | Can be fitted with multiple cylinder, To achieve multiple colors separate canning function |
| 8 | Motor Power | 4KW-5.5KW-7.5KW |
| 9 | Motor Brand | Siemens Drive Motor/Wannan Motor/Jiangcheng Motor |
| 10 | Machine Material | SS304 Stainless Steel/Carton Steel |
| 11 | Application | Structural bonding and sealing of glass/stone/metal curtain walls; Sealing between doors/windows and walls. |
1. Construction Industry
Ideal for filling silicone/polyurethane sealants used in door/window sealing, curtain wall bonding, and structural waterproofing. High-precision filling ensures consistent product performance, while mass production capacity meets large-scale construction project demands. Stable sealing quality prevents leakage in harsh outdoor environments.
2. Electronics & Electrical Industry
Suitable for packaging potting sealants for electronic components (e.g., chips, sensors) and waterproof sealants for electrical enclosures. Low material residue avoids contamination, and precise dosage control ensures reliable insulation and shockproofing, complying with electronic industry quality standards.
3. Automotive Manufacturing
Applied in filling automotive-specific sealants (e.g., for lamp assembly, chassis rust prevention, and interior bonding). Wide viscosity adaptability handles high-temperature resistant sealants, while consistent batch quality meets strict automotive OEM requirements for reliability and durability.
4. Furniture & Building Materials Industry
Perfect for packaging woodworking sealants, stone adhesives, and edge banding sealants. Multi-product compatibility supports quick switching between different formulas, improving production efficiency for small-batch, multi-variety orders in furniture factories and building materials suppliers.
5. New Energy Sector
Used for filling weather-resistant sealants for photovoltaic modules, wind turbine components, and battery pack waterproofing. High sealing performance and low waste rate align with new energy industry’s requirements for long-term reliability and cost control in outdoor applications.
Operation Guide for FLEX's Sausage Full Automatic Filling Machine
1. Pre-operation Preparation
Check the integrity of machine components (sealing parts, flow channels) and ensure sufficient supply of sealant materials and packaging films. Confirm power and air supply are stable before startup.
2. Parameter Setting
Via the touchscreen interface, input desired filling volume (10-500ml), filling speed (0.3-15g/sec), and heat-sealing temperature. Save parameters for future batch use if needed.
3. Automatic Operation
Press the "Start" button to initiate the full automatic process: film heat-sealing → quantitative filling → buckle sealing → cutting. Monitor the operation status via the touchscreen in real time.
4. Post-operation Maintenance
After production, shut down the machine and cut off power/air supply. Clean the filling head, flow channels, and sealing components to avoid material residue buildup.
5. Detailed Guide Access
For step-by-step diagrams, troubleshooting, and maintenance schedules, download the **PDF Operation Manual** via the provided link or contact our technical support team for personalized assistance.
Q: In addition to equipment supply, does your factory provide other services?
A: FLEX Machinery Co., Ltd. not only supplies customers with high-quality and cost-effective machines, but also offers a range of services according to the customer's needs, including adhesive formula technical support, full-process production guidance, as well as overseas machine installation and commissioning services.
Q: What viscosity range of sealants can the machine handle?
A: It stably adapts to paste sealants with a viscosity of 50,000-500,000 mPa·s, including silicone, polyurethane, and MS sealants, without replacing core components.
Q: What is the machine's production capacity and labor-saving effect?
A: The maximum capacity reaches 300 pieces/hour, replacing 3-4 manual workers. Capacity varies slightly with material viscosity and filling volume (500-610ml, customizable).
Q: How often does the machine require maintenance, and is it complex?
A: Routine cleaning after daily use is sufficient. Core components have an MTBF of over 8,000 hours, and modular design simplifies maintenance—downtime is less than 2 hours/month.
Q: What if filling accuracy deviates or leakage occurs?
A: First check if parameters match material properties and if sealing parts are intact. For persistent issues, refer to the PDF manual or contact our technical team for real-time troubleshooting.
Q: Can the machine be customized for special packaging requirements?
A: Yes, it supports customized adjustments for filling volume (500-610ml), sealing methods, and packaging film specifications to meet unique production needs of different industries.
 |  |  |  |
 |  |  |  |
 |
