| Quantity: | |
|---|---|
High-efficiency Integrated Production
This one-stop production line integrates feeding, melting, degassing, filtration, molding and cooling units. It cuts manual operation by 60% and boosts efficiency by 45% vs. traditional equipment, supporting 24-hour continuous operation to meet large-scale batch production demands and shorten delivery cycles.
Precision Control for Stable Quality
Equipped with an intelligent PID temperature control system (±1℃ accuracy) and 5μm precision filtration, it removes 99% of bubbles and impurities. The line ensures uniform adhesive texture, consistent bonding strength and zero defects, fully complying with strict industry quality inspection standards.
Flexible Customized Production
It supports both mass production and small-batch customization, covering 10g–1000g block adhesives of various shapes. The quick-change die head design cuts mold replacement time to within 15 minutes, adapting to different adhesive formulas and satisfying diversified customer needs across multiple industries.
Energy-saving & Eco-friendly Manufacturing
Adopting a closed-loop heat recovery system, it reduces energy consumption by 30% per ton of finished products. The whole process generates zero wastewater or harmful gas emissions. The end products are non-toxic and odorless, helping customers enhance their green brand image.
Stable & Durable Performance
Core components are made of high-strength alloy, with an 8+ year service life and a yearly failure rate below 2%. The intelligent fault alarm system detects abnormalities in real time, cutting maintenance time by 50%. Its user-friendly interface requires no professional skills for operation.
| Product Parameter | ||
| 1 | Product Name | Stainless steel reactor - block hot melt adhesive machine line |
| 2 | Production Capacity | 500L, 750L, 1000L, 1500L, 2300L, 2500L, 3200L, 4300L, 5000L |
| 3 | Motor Power | 11KW, 15KW, 22KW, 37KW, 45KW, 55KW, 75KW, 90KW |
| 4 | Motor Brand | Siemens Drive Motor / Wannan Motor / Jiangcheng Motor |
| 5 | Application | used for hot melt adhesive packaging, baby diapers sanitation packaging |
| 6 | Heating Method | Jacket Electric heating / Heating by External half coil |
| 7 | Mixing Speed | 0-80 rpm/min |
| 8 | Machine Material | SS304 |
Packaging Industry
Widely used in carton sealing, gift box bonding, and packaging film lamination. The produced block hot melt adhesive has fast curing speed and strong adhesion, matching high-speed packaging lines. It meets the large-scale production needs of food, daily chemical and logistics packaging industries.
Furniture Manufacturing
Suitable for edge banding, panel bonding and hardware fixing of wooden furniture. The adhesive has stable performance and good temperature resistance, ensuring firm bonding without degumming. It adapts to batch production of cabinets, wardrobes and desks.
Hygiene Products Industry
Applied to the bonding of disposable hygiene products such as diapers, sanitary napkins and wet wipes. The non-toxic, odorless and skin-friendly adhesive meets national health standards, and the production line supports customized adhesive specifications.
Automotive Interior Industry
Used for bonding automotive door panels, roof linings, seat cushions and other interior parts. The adhesive has strong weather resistance and bonding strength, resisting high and low temperatures. It meets the strict quality requirements of automotive manufacturing.
Electronic Component Industry
Suitable for fixing and bonding electronic components, batteries and circuit boards. The precise molding of block adhesive ensures no overflow, protecting components from damage. It is compatible with small-batch and high-precision production needs.
Pre-startup Inspection
Confirm power supply, air pressure and pipeline connections are normal; check lubrication of moving parts and cleanliness of die head/filtration system. Ensure no debris in the hopper. (Detailed standards refer to the downloadable operation manual PDF.)
Parameter Setting
Turn on the control panel, set melting temperature, feeding speed and cooling time according to adhesive formula. Follow the parameter table in the PDF manual to avoid deviations affecting product quality.
Feeding & Operation
Put raw materials into the hopper, start the production line sequentially. Observe the operation status in real time; if abnormalities occur, press the emergency stop button immediately and check as per PDF troubleshooting guidelines.
Shutdown & Cleaning
After production, stop feeding first, wait for residual materials to be discharged, then turn off the machine. Clean the die head, hopper and pipeline with special tools, and record operation data.
1. Q: What raw materials can this line process?
A: It handles various hot melt adhesive raw materials including EVA, resin, wax, and additives. It supports custom formulations for woodworking, bookbinding, and packaging needs, ensuring strong adaptability.
2. Q: How to ensure product quality consistency?
A: The stainless steel reactor ensures precise temperature & pressure control. Combined with automated mixing & granulation, it minimizes human error, delivering stable, uniform granules with low defect rate.
3. Q: What is the installation and commissioning time?
A: Standard installation takes about 3-5 days with our team's guidance. We provide on-site debugging, operator training, and formula support to help you start production quickly.
4. Q: Can it produce different types of hot melt adhesives?
A: Yes. It supports multi-product switching, capable of manufacturing granular adhesives for furniture edge banding, bookbinding, and packaging. It features strong versatility for diverse market demands.
5. Q: What after-sales services are provided?
A: We offer 24/7 technical support, lifetime spare parts supply, and regular maintenance visits. Our professional team resolves issues remotely or on-site promptly, ensuring uninterrupted production.
 |  |  |  |
 |  |  |  |
